Our Process


Learn more about our process technology

  • Learn more about our nickel based alloys manufacturing process technology

At JLC, we start with the purest available raw materials to achieve the required chemical composition. A correct chemical composition is necessary to give uniform and required properties to different alloys. The alloys are Melted, Hot-Rolled and processed to final sizes using state-of-the-art technology.

We, at JLC, believe in continuous improvement; all processes are monitored at each step using statistical process control tools to ensure the best quality of the final products. The process for making each alloy is set after a detailed exercise using concepts such as Failure Mode Effect Analysis (FEMA) and Design of Experiments (DOE)

Raw Material
  • Only virgin materials used in melting for all alloys.
  • Nickel is sourced  from reputable international suppliers.
  • All other metals sourced from high-quality suppliers.
  • Most of the metals used are pure/electrolytic grade to ensure highest purity levels.
Melting
  • Completely integrated manufacturing facility;  starting from the melting stage.
  • Melting   performed in  modern electric  furnaces.
  • Capacity to melt in different batch sizes- big and small.
  • Special techniques to control  impurities and inclusions.
  • Unique processing technique ensures consistency and high surface quality.
Hot Rolling
  • Ingots pre-heated (red hot) and then hot-rolled on a high-speed rolling mill.
  • Ingots hot rolled to rods or strip form.
  • Assignment of roll-passes for different alloys.
  • Rolling carried out at high speeds to prevent high temperature oxidation of materials.
Wire Drawing
  • Heavy gauge wire drawn to size on modern high-speed drawing blocks.
  • Wet drawing for wire sizes below 2 mm.
  • Over 60 different types of wet wire drawing machines available based upon wire diameter and alloy.
  •  Diamond dies used to obtain bright and smooth surface quality.
  • Super fine wires up to diameters 0.05 mm also produced for special applications.
Annealing
  • In-house batch annealing and continuous annealing furnaces
  • Hot-rolled material subjected to batch annealing in controlled atmosphere furnaces.
  • Annealed material thoroughly cleaned and coated with a suitable lubricant.
  • Continuous annealing for intermediate and fine size wire for desired surface finish.
  • JLC has over 15 continuous annealing furnaces designed to anneal various Ni alloys.
  • All furnaces have inert atmosphere to give bright annealed wires.
Testing & Packing
  • All alloys produced undergo several stages of quality control for strict adherence to specifications.
  • In-house, well-equipped physical and chemical testing lab supports the production.
  • Well-equipped packaging department to ensure that all material is shipped defect-free and safely packaged.
  • Treated and IPPC marked wooden boxes.
  • Standard spools used as per DIN standards. Drum/pail packing is also available.
  • Thicker wires supplied in coils on pellets.
  • Specialized packaging in other forms provided as per the customer requirement.

Contact Us

JLC Electromet Pvt. Ltd.
Road No. 11-H, V.K.I. Area, JAIPUR 302012 INDIA
jlc@jlcelectromet.com
+91 (141) 233 1215

About JLC

JLC Electromet is one of the world's leading manufacturers of Nickel and Nickel based speciality alloys in wire, rod, strip and ribbon forms. Our product range includes Welding Alloys, Welding Electrode Core Wires, MIG Wires, TIG Wires, Thermal Spray, Heating Element alloys, Resistance Alloys, Nickel-Chromium Alloys, Iron-Chrome-Aluminum Alloys, FeCrAl Alloys, Nickel Chrome Iron Alloys, NiChrome Alloys, High Temperature Alloys, Copper-Nickel Alloys, Resistance Alloys, Shunt Alloys, Lamp Components, Lead-In-Wires, Fuse Wires, Nickel Plated Wires, Nickel Plated Steel, Nickel Plated Copper, Nickel Plated Tin, Sealing Wire, Dumet Wires, Thermocouple Alloys, Extension Grade Alloys, Compensating Grade Alloys, Automotive Alloys, Spark Plug Alloys, Alloys For Earth And Central Electrodes, Nickel-Iron Alloys, Soft Magnetic Alloys, Temperature Compensating Alloys, High Permeability Alloys, Glass Sealing Alloys, Controlled Expansion Alloys, Diode Grade Dumet, Clad Wires, Copper-Clad Nickel, Iron-Clad Nickel, Nickel-Clad Iron, etc.

Certifications

ISO 9001 Certified

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